Carbon Fiber Full-Face Motorcycle Helmet – 3K Twill DOT Certified | Custom Graphics Available
Product Description
DOT FMVSS 218 and ECE 22.06 certified 3K Twill Carbon Fiber carbon fiber helmet shell, vacuum-bagged on aluminum tooling. Available in 3K twill, 12K twill or forged-carbon finish. Full-face, modular and open-face shapes in stock. SNELL M2025 available on select moulds. Custom paint, decals or full graphic wraps supported.
Retail buyers: 1-piece minimum with custom graphics. OEM brands: 50-piece MOQ for fully-custom designs. New helmet shell tooling takes 60-90 days including FEA, prototype and DOT/ECE re-certification ($15K-$45K tooling cost). Once tooled, production runs in 25-day cycles. Request our helmet certification documents and tooling brochure.
Premium Material
Crafted from 3K Twill Carbon Fiber carbon fiber, delivering exceptional strength-to-weight ratio and a signature woven aesthetic.
Precision Manufactured
CNC machined to 3mm Shell thickness with tight tolerances. Each piece is inspected for dimensional accuracy.
Surface Finish
High-gloss clear coat finish that protects the weave pattern while enhancing visual depth. UV-resistant coating for long-term durability.
Custom Sizing Available
Available in standard sizes or fully custom dimensions. OEM/ODM orders welcome — send us your specifications for a quote.
Packaging & Shipping
Each piece individually packaged with protective foam. Worldwide shipping via DHL, FedEx, or sea freight for bulk orders.
Quality Certified
ISO 9001 certified manufacturing facility. Each batch undergoes tensile, impact, and visual quality testing before shipment.
Need Custom Specifications?
Our engineering team can help you create the perfect carbon fiber solution for your needs.
Frequently asked questions
Are your carbon fiber helmets DOT, ECE or SNELL certified?+
Our standard motorcycle full-face helmets are DOT FMVSS 218 and ECE 22.06 certified. SNELL M2025 certified shells are available for select moulds with longer lead times (45-60 days). We can issue certification documents to your importer.
What is the MOQ for custom-graphic carbon fiber helmets?+
Retail buyers: 1 piece minimum with custom paint/decals. Bulk buyers: 50 pcs minimum for fully-custom graphics with your artwork. Wholesale plain carbon (3K/12K/forged) starts at MOQ 30 pcs.
Which carbon weave do you recommend for helmets?+
3K twill is our standard — light, attractive and the most cost-effective. 12K twill offers a bolder texture for premium retail SKUs. Forged carbon (chopped fiber) gives a marbled "Lamborghini" look at +$30/pc. All three pass DOT shell-impact testing.
How long does helmet mould development take for OEM brands?+
New helmet shell tooling: 60-90 days including FEA, prototype, and DOT/ECE re-certification. Tooling cost runs $15,000-$45,000 depending on size range. Once tooling is amortised, production runs in 25-day cycles at MOQ 50 per colorway.
